Plain Weave Nonwovens Fabric

Plain Weave Nonwovens Fabric is a wide range of textiles, made from fibers and films that are bonded together mechanically, thermally, or chemically to form a nonwoven sheet. It is a unique fabric that is used in different areas, such as fashion, healthcare, household, and construction.

The main nonwoven fabrics are PP, polypropylene, and PET (as in shopping bags). These materials are eco-friendly, durable, and have excellent water-repellent qualities, and are easy to decompose. They are also chemically inert, a major advantage for medical purposes and hygiene applications.

In addition to the aforementioned raw materials, other natural fibers such as cotton, viscose, and rayon are also used in nonwoven manufacturing. The properties of the fibers determine their suitability for the product.

Viscose and rayon are acetate-based fibers made from regenerated cellulose, similar to cotton. They offer the same properties as cotton, but they are softer and more elastic, making them ideal for nonwoven fabrics.

They are often bonded with resins or other thermoplastics. Bonding can be achieved in the whole web by resin saturation or overall thermal bonding or in a distinct pattern through resin printing or thermal spot bonding.

Spunbond is a type of thermally bonded woven nonwoven made with heavy-duty staple fibers. It can be combined with melt-blown thermoplastic nonwovens to create SMS.

SMS or spun-melt-spun fabrics are a blend of melt-blown and spun-bonded nonwovens, with fine-fiber diameters. They are strong, waterproof, and highly breathable but are not as resistant to tear as other nonwoven of the same type.

A combination of a spun bond and a melt-blown nonwoven, SMS is usually spray bonded with a dissolved resin. Then the nonwoven is layered to create a multi-layer product with an even surface.

The use of synthetic fibers in nonwovens is an increasing trend. This is a result of their improved performance, such as a higher degree of moisture absorption and an increased level of insulation, compared with conventional nonwovens made from cellulose fibers.

They are versatile materials that can be tailored to specific needs, allowing users to create products that meet the most exacting requirements. This flexibility has enabled them to find widespread applications in the market, such as disposable diapers and feminine hygiene.

Another area where these fabrics have been gaining traction is the medical industry. They are particularly useful in the health care and hygiene sectors because of their low lint, which reduces cross-infection and helps maintain high levels of hygiene. They can also be disposed of easily, eliminating the need to dispose of used tissues.

These fabrics are also very versatile, meaning they can be used for many other applications besides the ones listed above. They can be used to cover hospital beds, as a lining for surgical masks and gauzes, or as a cloth that can be discarded after use.

Despite the fact that there are some drawbacks to these fabrics, such as the lack of elasticity and durability, they can be very cost-effective for certain applications. Moreover, they are widely used in single-use and disposable products, such as clothing. This makes them a great option for the healthcare and hygiene industries, as well as for consumers who want to avoid disposable and potentially harmful waste.